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9-305927-1 Scheda tecnica(PDF) 2 Page - Tyco Electronics |
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9-305927-1 Scheda tecnica(HTML) 2 Page - Tyco Electronics |
2 / 5 page 411-3236 Hand Crimping Tool 90035-3 Rev A 2 of 5 Tyco Electronics Corporation 3. CRIMPING PROCEDURE Refer to the table in Figure 2 and check the selected wire, terminal, and crimping tool for compatibility. Wire size and insulation diameter must be within the specified range for the terminal. The hand crimping tool must be the one designed for crimping the wire and terminal. Use stranded wire only, and strip it to the length indicated. Refer to Figure 3 and proceed as follows: Do NOT cut or nick the wire strands. Figure 3 Opened Portion of Receptacle Slotin Locator Locator Base Press Here to Raise Locator Insulating Sleeve Butts Against Locator Back of Tool (Wire Side) 3.1. Termination Procedure 1. Hold tool so the BACK (Wire Side) is facing you. 2. Make sure the ratchet is released. Squeeze tool handles together and allow them to open FULLY. 3. Raise the locator and insert the terminal into the slot, making sure the opened portion of the receptacle is turned away from the locator base 4. Position the terminal so the insulation sleeve butts against the locator and is centered on the crimping jaws. 5. Insert a properly stripped wire into the terminal until the wire insulation begins to wedge against the terminal insulation barrel, or until the wire insulation butts against the terminal wire barrel. Wire end should be approximately flush with the wire barrel end. 6. Holding the wire in place, squeeze the tool handles together until the ratchet releases. 7. Allow the tool handles to open FULLY. Raise the locator and remove the crimped terminal from tool. 3.2. Insulation Crimp Adjustment The insulation barrel crimp height is regulated by placing the insulation adjustment pins in one of three positions (1–Small, 2–Medium, 3–Large). Determine the proper insulation crimp setting as follows: 1. Place adjustment pins in No. 3 position. Insert terminal into the tool according to Paragraph 3.1, Steps 1 through 4. 2. Insert an unstripped wire into the terminal insulation barrel. Crimp the terminal and remove it from the tool. 3. Check the insulation crimp by bending the wire back and forth one time. If the wire pulls out, place the adjustment pins in the next smaller position, and repeat these procedures. The crimp should hold the wire insulation firmly without cutting into it. 4. MAINTENANCE AND INSPECTION Hand crimping tools are inspected before shipment. The tool received should be inspected immediately upon arrival to ensure that the tool has not been damaged during shipment, and that it performs according to the criteria described in this sheet. If a tool is damaged upon arrival, retain the shipping container, file a claim with the carrier, and notify Tyco Electronics immediately. 4.1. Daily Maintenance 1. Remove dust, moisture, and other contaminants from the tool with a clean brush or a soft, lint–free cloth. DO NOT use objects that could damage the tool. 2. Make sure that the proper retaining pins are in place and are secured with the proper retaining rings. 3. Make certain that all pins, pivot points, and bearing surfaces are protected with a THIN coat of any good SAE 20 motor oil. DO NOT oil excessively. 4. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping areas and store the tool in a clean, dry area. 4.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tool or be supplied to supervisory personnel responsible for the tool. CAUTION ! |
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