0-231666-9 datasheet(4/6 Pages) TEC

Il numero della parte	0-231666-9

Spiegazioni elettronici	Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

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Produttore elettronici	TEC [TE Connectivity Ltd]

Homepage	http://www.te.com/usa-en/home.html

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408-9767

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Rev R

When crimping, make sure to hold the modular

plug in the fully seated position to prevent the

modular plug from pushing out during the

termination procedure.

4. Depress the modular plug locking latch (if

applicable), and remove terminated modular plug

assembly from the tool.

5. Inspect the modular plug assembly for proper

crimp height using a dial indicator or digital indicator

with needle-point probes. Refer to Figure 6 for a

typical terminated modular plug, proper crimp height

dimension, and required location of the conductors.

A visual inspection through the plastic housing of

the modular plug should reveal whether the

conductors are within acceptable range.

For specific information concerning inspection

requirements, refer to 114-6016 for standard and

blue (small conductor) modular plugs and 114-6053

for high performance modular plugs.

Figure 6

Crimp Height Gage 904170-1 is available to be used

as a quick verification of acceptable crimp height.

Refer to 408-4389 for instructions on using the gage.

See Figure 7. The gage cannot be used for 4-position

handset or 6-position offset modular plugs.

Figure 7

Once a termination has been made, DO NOT

re-terminate the modular plug. Replace damaged

modular plugs with new ones.

5. ADJUSTMENTS

5.1. Changing Die Set

1. Squeeze the tool handles until the ratchet releases.

2. Using a small flat blade screwdriver or

cross-recessed screwdriver, turn the die holding

screw counterclockwise, and remove it.

3. Using the screwdriver, push the die set out of the

tool.

4. Insert the die set with the color dots facing

outward as shown in Figure 1.

5. Close the tool handles. Re-install the die holding

screw. Turn the screw clockwise until it is tight.

5.2. Adjusting Flat Oval Cable Stripper (Figure 8)

If the cable jacket is cut too shallow and does not strip

properly from the conductor bundle or if it is cut too

deeply and the conductor insulation is also cut, adjust

the flat oval cable stripper on the tool according to the

following.

The die set must be in the tool when adjusting the

flat oval cable stripper.

1. Close the tool handles until the dies bottom, but

DO NOT release the handles.

2. Loosen the two screws that hold the movable

blade assembly.

3. Insert Blade Set-Up Gage 231667-2 (available

separately and part of Blade Replacement Kit

231662-4) or a 1.02 [.040] shim between the stationary

and movable blades. Slide the movable blade against

the gage or shim, and tighten the screws.

The recommended shim thickness does not

account for a larger than normal conductor

insulation. Adjust the blade gap according to

specific needs.

5.3. Replacing Flat Oval Cable Stripper Blades (Figure 8)

If the flat oval cable stripper blades are worn or

damaged, replace the fixed blade assembly and

movable blade assembly according to the following.

1. Remove the four screws holding both blades in

place. Remove the fixed blade assembly and

movable blade assembly from the tool.

2. Position the new blades onto the tool with the

beveled edges facing inward.

3. Install and tighten the screws. Adjust the flat oval

cable stripper according to Paragraph 5.2.

MODULAR PLUG

TYPE

CONDUCTOR LOCATION

A

(Reference Zone)

B

(Preferred)

Standard and

Blue (Small Conductor)

0.00-0.64 [.000-.025]

Conductors

Against End of

Wire Circuits

High Performance

0.00-0.25 [.000-.010]

NOTE

i

NOTE

i

Terminated Modular Plug Inspection

(Cross-Section Shown)

Terminal

A (See Table)

B (See Table)

Note: Not to Scale

6.02±0.13 [.237±.005]

Modular Plug

(Ref)

Crimp Height

Gage

!

CAUTION

NOTE

i

NOTE

i

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